#Manufacturing Recovery
Browse all posts tagged with Manufacturing Recovery
The True Cost of a Failed Pharmaceutical Batch
April 15, 2026 • By Mike Barlow, Paul Van Buskirk
Most companies underestimate the true cost of a lost batch by 5–10×. Beyond the write-off, hidden work, capacity loss, and system disruption drive a much larger Cost of Poor Quality (COPQ) than is typically measured.
How to Calculate Your Facility's True COPQ (Free Calculator)
July 24, 2025 • By Mike Barlow, Paul Van Buskirk
Cost of Poor Quality (COPQ) can quietly erode margins in biopharma operations through rework, deviations, delays, and batch losses. This post breaks down the four key components of quality cost—prevention, appraisal, internal failure, and external failure—and introduces a free COPQ calculator to help you estimate the true financial impact and identify opportunities for ROI.