#Manufacturing Recovery
Browse all posts tagged with Manufacturing Recovery
Quality System Governance Archetypes: The Faucet, the Sink, and the Drain
May 12, 2026 • By Mike Barlow, Paul Van Buskirk
Many GMP governance meetings are overloaded with metrics but starved for operational clarity. Today's GMPKit Field Guide article introduces a simple stock-to-flow model—the faucet, sink, and drain—to help pharmaceutical operations and quality leaders identify hidden backlog formation, predict system saturation earlier, and transform Quality System KPI review from administrative reporting into operational control.
You Ran the COPQ Calculator—Now Lead the Response.
May 6, 2026 • By Mike Barlow, Paul Van Buskirk
Visibility doesn’t fix execution. It exposes it. The COPQ calculator makes the cost visible—but visibility alone doesn’t change outcomes. Leadership action does. What comes next determines whether this remains a number—or becomes a turning point.
The True Cost of a Failed Pharmaceutical Batch
April 15, 2026 • By Mike Barlow, Paul Van Buskirk
Most companies underestimate the true cost of a lost batch by 5–10×. Beyond the write-off, hidden work, capacity loss, and system disruption drive a much larger Cost of Poor Quality (COPQ) than is typically measured.
How to Calculate Your Facility's True COPQ (Free Calculator)
July 24, 2025 • By Mike Barlow, Paul Van Buskirk
Cost of Poor Quality (COPQ) can quietly erode margins in biopharma operations through rework, deviations, delays, and batch losses. This post breaks down the four key components of quality cost—prevention, appraisal, internal failure, and external failure—and introduces a free COPQ calculator to help you estimate the true financial impact and identify opportunities for ROI.